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Saykha, Gujarat · Green Gas Manufacturing

Powering a Zero-Carbon Future with High-Purity Green Gases

Prozeal Green Energy Limited is proud to introduce our state-of-the-art green manufacturing facility in Saykha, Gujarat, India. We produce high-purity industrial gases powered entirely by renewable energy, providing sustainable solutions for the world's most demanding sectors.

100%
Renewable Powered
Zero
Carbon Emissions At Source
Saykha
Gujarat, India
Company Overview

About Pro-Zeal Green Hydrogen Pvt. Ltd.

Pro-Zeal Green Hydrogen Private Limited (PGHPL) is a subsidiary company incorporated in August 2024 by Prozeal Green Energy Limited (PGEL), one of India's leading renewable energy EPC companies and Independent Power Producers (IPPs). Established as a strategic forward integration initiative, the company is dedicated to developing and operating a state-of-the-art Green Hydrogen and Ammonia manufacturing facility in Gujarat.

The facility is designed to produce Ultra High Purity Green Ammonia, catering to the growing requirements of the semiconductor, electronics and advanced manufacturing industries. The project will also produce High-Purity Green Hydrogen and High-Purity Green Oxygen, ensuring efficient utilisation of resources while supporting the transition to sustainable industrial processes.

Driven by innovation, advanced technologies and renewable energy, Pro-Zeal Green Hydrogen Private Limited is committed to delivering high-purity green chemical solutions that enable cleaner manufacturing and contribute to the future of sustainable industries.

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August 2024
Year incorporated
Gujarat, India
Facility location
Three streams
Ammonia · Hydrogen · Oxygen
Ultra High Purity
Green ammonia grade
Leadership Profile
Ajay Das, Chief Executive Officer, Green Hydrogen and Derivatives, Prozeal Green Energy Limited

Ajay Das

Chief Executive Officer
Green Hydrogen & Derivatives · Prozeal Green Energy Limited
35+
Years across energy & steel
BOO
Build · Own · Operate model

Ajay Das is CEO at Prozeal Green Energy Limited, leading the development of the Green Hydrogen & Derivatives business as part of Prozeal's diversification strategy.

Prior to joining Prozeal, he was Director of Business Development at Air Products, where he led the development of new projects in India across Hydrogen and Clean Coal Technologies such as Coal Gasification. With more than 35 years of experience in the energy and steel sector, he brings a strong background in business development, strategy, finance and engineering, along with a deep understanding of the market dynamics and trends that shape the industry. He has worked with globally reputed companies including SAIL, NALCO, JSL and the Adani Group.

Ajay was a founding member of the Corporate Strategy team at the Adani Group, where he played a key role in crafting the group's energy strategy document. He also led business development functions across its Oil & Gas and Coal to Chemicals divisions.

His current mission is to enable the energy transition in India through innovative and sustainable projects in Green Hydrogen and its derivatives. These projects follow a Build, Own & Operate (BOO) model, allowing Prozeal to deliver value-added solutions to its customers and partners without them carrying capital or operational risk.

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Education
MBA, Finance — Xavier Institute of Management, Bhubaneswar
B.E. Electrical Engineering — NIT Rourkela
Previously
Air Products
Adani Group
JSL
NALCO
SAIL
Green hydrogen production facility

Know about Green Hydrogen

What is Green Hydrogen?

Green hydrogen, produced through the electrolysis of water powered entirely by renewable energy, is not merely a clean fuel; it is a strategically critical industrial input that underpins the global supply chains of tomorrow. High-purity hydrogen is indispensable in semiconductor fabrication, where it is used as a carrier gas and reducing agent in wafer processing, epitaxial growth, and annealing. In the solar cell manufacturing chain, hydrogen plays an equally vital role in the hydrogenation of silicon, directly enhancing photovoltaic efficiency.

Renewable-powered electrolysis

Semiconductor fabrication

Solar cell manufacturing

Process Flow Diagram

Power-to-Ammonia Process

Our integrated Power-to-Ammonia process converts renewable electricity, water and atmospheric air into Ultra High Purity Green Ammonia through a highly efficient and sustainable manufacturing pathway. The facility combines advanced Alkaline Water Electrolysis (AWE), Nitrogen Generation, Ammonia Synthesis and Ultra-High Purity Purification technologies to deliver world-class green specialty products while minimising environmental impact. The process also generates High-Purity Green Hydrogen and Green Oxygen as valuable co-products, maximising resource efficiency and supporting a circular, low-carbon industrial ecosystem.

RENEWABLE POWER · SOLAR + WIND RAW WATER DM Water Plant DEMINERALISED O₂ H₂ Electrolyser ALKALINE · AWE 2H₂O → 2H₂ + O₂ O₂ Vent / Recovery H₂ H₂ Storage HIGH PURITY H₂ Dispatch Compressed Air PSA Unit N₂ GENERATION H₂ : N₂ = 3 : 1 Ammonia Synthesis N₂ + 3H₂ → 2NH₃ Purification ULTRA-HIGH PURITY NH₃ NH₃ Storage HIGH PURITY UHP NH₃ UHP Ammonia Dispatch
01Renewable electricity in
  1. 01Renewable electricity in
  2. 02Alkaline water electrolysis
  3. 03Hydrogen storage & dispatch
  4. 04Nitrogen from air
  5. 05Ammonia synthesis
  6. 06Purification & dispatch
STEP 01

Renewable electricity in

Wind + solar · Raw water → DM water plant

STEP 02

Alkaline water electrolysis

Electrolyser (AWE) · 2H₂O → 2H₂ + O₂ · O₂ vent / recovery

STEP 03

Hydrogen storage & dispatch

Sphere storage (high purity) → tube-trailer dispatch

STEP 04

Nitrogen from air

Compressed air → PSA unit · N₂ generation

STEP 05

Ammonia synthesis

H₂ : N₂ = 3 : 1 → synthesis loop · N₂ + 3H₂ → 2NH₃

STEP 06

Purification & dispatch

Purification → NH₃ storage → UHP ISO-tanker dispatch

Renewable PowerSOLAR + WIND RAW WATER DM Water PlantDEMINERALISED O₂ H₂ ElectrolyserALKALINE · AWE 2H₂O → 2H₂ + O₂ O₂ VENT H₂ H₂ StorageHIGH PURITY H₂ DISPATCH COMPRESSED AIR PSA UnitN₂ GENERATION H₂ : N₂ = 3 : 1 Ammonia Synthesis N₂ + 3H₂ → 2NH₃ PurificationULTRA-HIGH PURITY NH₃ NH₃ StorageUHP DISPATCH
Renewable electricity · Water · Air → UHP Green Ammonia
Green ammonia synthesis plant

Know about Green Ammonia

What is Green Ammonia?

Green ammonia, produced through the synthesis of nitrogen and green hydrogen powered entirely by renewable energy, is not merely a clean fertilizer; it is a strategically critical industrial input that underpins the global agricultural and energy supply chains of tomorrow. High-purity ammonia is indispensable in fertilizer manufacturing, where it is used as a primary nitrogen source and chemical precursor in the production of urea, ammonium nitrate, and phosphate compounds. In the clean energy transition chain, ammonia plays an equally vital role in the cracking back into hydrogen for transport and storage, directly enhancing energy carrier efficiency.

Renewable-powered synthesis

Fertilizer manufacturing

Hydrogen carrier

End-to-End Green Gas Solutions

From renewable energy to ultra-high-purity specialty gases, Prozeal Green delivers an integrated portfolio of sustainable products designed for the most demanding industrial applications.

Ultra-high purity green ammonia storage and synthesis plant

Ultra-High Purity

01 — Green Ammonia (NH₃)

Ultra-High Purity Green Ammonia

Our Green Ammonia is purified further, ensuring exceptionally low levels of contaminants that are critical for precision manufacturing processes.

Ideally suited for

Semiconductor Fabrication (Fabs)

Electronics Manufacturing

Silicon Nitride Deposition

Chemical Vapor Deposition (CVD)

Plasma Etching & Surface Treatment

Renewable-powered green hydrogen electrolysis facility

6N Grade · High Purity

02 — Green Hydrogen (H₂)

High-Purity Green Hydrogen

Produced through renewable-powered electrolysis, our Green Hydrogen is delivered with high purity, making it suitable for applications requiring ultra-clean hydrogen with minimal impurities.

Ideally suited for

Semiconductor & Electronics Manufacturing

Fuel Cells & Clean Mobility

Specialty Chemical Processes

Research & Laboratory Applications

Industrial Decarbonization

High-purity green oxygen produced as a co-product of water electrolysis

High Purity

03 — Green Oxygen (O₂)

High-Purity Green Oxygen

Generated as a co-product of water electrolysis, Green Oxygen is produced with high purity and can be utilized across a wide range of industrial and healthcare applications.

Ideally suited for

Glass & Metal Processing

Chemical Manufacturing

Healthcare & Medical Oxygen Systems

Wastewater Treatment

Industrial Combustion & Oxidation Processes

Applications

Industries We Serve

Industries We Serve

From semiconductor fabrication to clean energy applications, we deliver reliable, low-carbon gases that enable innovation, operational excellence, and environmental responsibility.

Semiconductor manufacturing

01

Semiconductor Manufacturing

Ultra-high purity Green Ammonia and Green Hydrogen for plasma nitridation, chemical vapor deposition (CVD), atomic layer deposition (ALD), wafer cleaning, and other critical semiconductor fabrication processes.

Electronics and display manufacturing

02

Electronics & Display Manufacturing

High-purity process gases supporting the production of integrated circuits, display panels, LEDs, printed circuit boards (PCBs), and electronic components.

Solar photovoltaics manufacturing

03

Solar Photovoltaics

Green Ammonia for silicon nitride anti-reflective coating deposition and Green Hydrogen for advanced photovoltaic manufacturing processes.

Green hydrogen and clean energy

04

Green Hydrogen & Clean Energy

Supplying high-purity Green Hydrogen for fuel cells, energy storage, hydrogen mobility, and industrial decarbonization initiatives.

Specialty chemicals production

05

Specialty Chemicals

Sustainable feedstocks for the production of high-value chemicals, electronic chemicals, and advanced material manufacturing.

Research and innovation laboratory

06

Research & Innovation

Reliable ultra-high purity gases for research laboratories, pilot plants, universities, and technology development centres engaged in next-generation clean technologies.

Industrial manufacturing

07

Industrial Manufacturing

Green Hydrogen and Green Oxygen for metal processing, heat treatment, glass manufacturing, chemical processing, and other industrial applications requiring high-purity gases.

Aerospace and advanced materials

08

Aerospace & Advanced Materials

Supporting precision manufacturing processes where contamination control, product consistency, and ultra-high purity gases are essential.

IMPACT POINTS

Sustainability ImpactCMS

Every unit of gas produced at our Saykha facility contributes to India's net-zero ambitions and the global decarbonization movement. Our low-carbon manufacturing process eliminates emissions at source, producing only water as a by-product.

Zero carbon emissions throughout the production lifecycle.

01
02

Renewable-energy-powered facility — 100% solar and wind.

Supports decarbonization across hard-to-abate industrial sectors.

03
04

Full product traceability and certification for every batch.

Made in India — contributing to national green energy goals.

05

Sustainability Numbers

Our plant can annually offsetCMS

Our plant can annually offset

Measurable impact from a single facility — verified across carbon abatement, renewable energy consumption, and equivalent natural offset.

Carbon

This is some text inside of a div block.

Tonne

CO₂ reduced

Annual carbon dioxide abatement achieved through renewable-powered production.

Equivalent

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Trees

Equivalent to trees planted

Comparable to the carbon absorbed by this many trees every year.

Energy

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GWh

Renewable energy utilised

Clean electricity consumed annually across plant operations.

Figures represent annual offset potential of a single Prozeal Green production facility.

Our Advantage

Why Choose Prozeal?

We combine renewable energy expertise, world-class technology partnerships, and strategic infrastructure to deliver reliable and sustainable green gas solutions for industrial applications.

01

100% Renewable Energy

Produced exclusively using solar and wind power.

02

Strategic Location

Based in Dahej PCPIR zone with world-class road, rail, and port connectivity for domestic and export needs.

03

Stringent Quality

International standards maintained for industrial, medical, and research grades.

04

Tailored Logistics

Flexible supply via spot supply, long-term contracts, bulk tankers, or cylinders.

Driven by Integrity and Innovation

Why Choose Prozeal?CMS

We combine renewable energy expertise, world-class technology partnerships, and strategic infrastructure to deliver reliable and sustainable green gas solutions for industrial applications.

Resources

Download CentreCMS

Download Centre

Company presentations, product catalogues and technical specifications — available to download as PDF.

For any additional documentation or technical data sheets, please contact our team.

Enquiry

Talk to our team

Talk to our team

Tell us what you need — product specifications, a quotation, or a technical discussion. Our team will get back to you shortly.

Ultra-high purity Green Hydrogen, Ammonia and Oxygen supply

Full traceability and certification with every consignment

Dedicated technical support for industrial and semiconductor use

By submitting this form you agree to be contacted by Prozeal Green regarding your enquiry.

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Future Plans & Scalability

Building a scalable green molecule ecosystemCMS

Building a scalable green molecule ecosystem

At Prozeal Green Energy Limited, our vision is to build a scalable green molecule ecosystem that supports India's clean energy transition.

Upcoming Projects

01

Production Capacity

300 TPD Green Ammonia Plant

02

Product Portfolio

Green Specialty Gases

03

Green Fuels

Green Methanol

04

Green Fuels

Sustainable Aviation Fuel (SAF)

Planned expansion across the green molecule value chain.

Hear from our Customers CMS

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